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Non-Standard Medical Screws

HDC is a global leader in non-standard medical screw production. With years of experience and expertise in the industry, they are able to produce high-quality screws that meet the exact requirements of their customers. All screws are manufactured using only premium grade stainless steel and other corrosion-resistant materials. Additionally, all screws undergo rigorous testing, ensuring they can withstand the toughest conditions.

The medical screws are made of high-quality materials, which enables our products to be safely implanted in the body. Our CNC medical machining guarantees products’ safety, accuracy, and precision. You can receive a reliable manufacturing service and precision products from HDC.

What is custom medical machining?

With the evolution of machining technology, a range of medical equipment can be manufactured by CNC machining. These equipment consist of handheld tools, Electronic Machines, Ultrasonic Machines, Laser Machines, MRI Devices, Ventilators, Tablet Panels, X-ray equipment, Medical Carts, Surgical Equipment, Physiotherapy devices, Medical Beds, and Teaching Aids. All these equipment and their associated spares can now me machined through high-tech CNC machines.

You must have observed that the part requirement for medical equipment has risen sharply. Therefore, it is important to develop custom parts for the medical equipment.

When selecting the equipment for the medical tools, its best to consult our team of experts. Since there are a number of factors that have to be considered for the selection of material and its design. For instance, the strength of the material, its weight, dimensions, compatibility to bio-standards, etc.  

custom medical stainless steel parts

Custom medical stainless steel Parts

cnc medical parts

CNC medical Parts

cnc medical machining parts

CNC medical machining Parts

cnc machining medical parts

CNC machining medical Parts

The material we machine for custom medical machining

Custom Medical Machining involves the use of multiple materials depending on the application. Since medicine and manufacturing of medical equipment is a very vast field, there are multiple aspects to consider while selecting the material for the equipment. For instance, for implants, the ideal material will be Titanium Alloys, Cobalt Chrome alloys, Stainless Steel and PEEK

Whereas, for the surgical equipment, the ideal choice of material will be Titanium Alloy (Ti6Al4V), SUS, Aluminum (A2000 series and A6000 series).

Similarly, the ideal material for medical portable devices and electronic items the ideal material for casing will be plastic. With the latest CNC machines, its very easy to create delicate and intricate plastic designs for medical equipment.

Once the material of the medical equipment is finalized, it is time to finalize the machining process required for each medical product. Like the material, the machining process for each medical equipment varies according to the design and shape of the equipment. And that is where HDC’s expertise of custom medical machining will come into play.

Why HDC Custom Medical Machining?

With an experience of more than 13 years in the field of CNC machining, HDC knows how to make the custom medical parts that fulfill your requirements. Our professional design team has the capability to design and produce new medical parts in the shortest possible time fulfilling all the regulatory standards required to pass the medical standard test. Furthermore, HDC can also develop parts that are difficult to find in the market or might take a long time for arriving from the original equipment manufacturer.  

There are multiple benefits of having custom medical machining facility at your service. In this manner, you are very near to source of custom medical equipment and therefore any disruptions in the global or local supply chain will not affect your work. Furthermore, you will have the flexibility to customize the design as per your requirement. Also, there will be strict adherence to regulatory standards that are very stringent for parts in the medical industry.

In case, there are different medical regulatory standards in your country, HDC will be able to tailor make the part suiting the standards of your country. Another benefit that you get is the fast delivery and short production time. The combination of experienced design team and latest machinery enables top quality custom medical machining products. Due to the adherence to highest quality standards while making the custom parts there is almost no rework required on the medical parts machined by HDC. This way, you can save a lot of money and your medical facility will benefit manifolds from the efficiency and high quality of HDC.

Non-Standard Medical Screws | The Comprehensive FAQ Guide

Non-standard medical screws, also referred to as custom medical screws, play a crucial role in modern healthcare by providing specialized solutions for various medical procedures. These screws are designed to meet unique patient needs, ensuring optimal implant fit, stability, and patient outcomes.

1. What are non-standard medical screws?

Non-standard medical screws are specialty screws used in medical applications that do not conform to standard sizes, shapes or configurations. These screws are often custom designed for specific medical needs.

non standard medical screws (1)

2. What is CNC machining for non-standard medical screws?

CNC machining is a precision manufacturing process that utilizes computer-controlled machines to remove material from a solid block of material to create non-standard medical screws with customized dimensions, threads and features.

non standard medical screws (2)

3. Why are non-standard medical screws required?

Non-standard medical screws are used in medical procedures when the size or configuration of a standard screw does not meet specific needs. This may apply to specific implants, prostheses or medical devices.

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4.How does CNC machining benefit the production of non-standard medical screws?

CNC machining offers advantages in the following areas:

Accuracy: CNC machining ensures that non-standard screws have accurate dimensions and tight tolerances.

Personalization: Each screw can be customized to meet the needs of a specific medical application.

Material Versatility: CNC machining allows for the use of a variety of medical-grade materials such as titanium alloys, stainless steel and biocompatible plastics.

Complex Designs: CNC machining can create complex geometries and thread patterns required for non-standard screws.

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5.Which materials are commonly used for CNC machining non-standard medical screws?

Common materials include medical grade:

– Stainless steel

– Titanium and titanium alloys

– Cobalt-chromium alloys

– Biocompatible Plastics

The choice of material is influenced by a number of factors including biocompatibility, strength and intended application.

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6. Are non-standard medical screws safe and compliant with medical standards?

It is true that non-standard medical screws are safe and comply with medical regulations and standards when manufactured with the proper materials and processes. It is critical to work with an experienced manufacturer and follow quality control procedures.

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7. What makes non-standard medical screws different from standard ones?

Non-standard screws offer unique characteristics in terms of size, thread pattern and function. They are designed to meet specific medical needs that cannot be met by standard screws on the market.

 

8. Can CNC-machined non-standard medical screws be sterilized?

Indeed, CNC machined and manufactured screws of medical grade materials can be sterilized by standard medical sterilization methods. Manufacturers need to ensure that the materials selected are compatible with common sterilization techniques.

 

9. How long does it take to CNC machine non-standard medical screws?

The time required to manufacture CNC machined non-standard medical screws can be affected by factors such as complexity, material selected, and quantity. Simpler screws may be machined relatively quickly, while more complex designs may take longer.

 

10. Can CNC-machined non-standard medical screws be used in various medical applications?

Indeed, non-standard medical screws manufactured through CNC machining are suitable for a wide range of applications, including orthopedic implants, dental surgery, spinal surgery, and more. These screws are custom designed to meet different medical needs.

Conclusion:

Non-standard medical screws stand as a testament to the remarkable advancements in both medical technology and engineering. Their ability to be precisely tailored to individual patient requirements underscores the personalized nature of modern healthcare. These screws are integral to procedures that restore mobility, alleviate pain, and enhance the quality of life for patients around the world.

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