One-Stop Metal Forging Parts Manufacturer
Among the many companies engaged in forging business, HDC is your preferred choice for forged components. Our forgings are made from certified materials such as aluminum and high-strength steel.
By controlling the entire process from design, mold making, forging processing, к контроль качества а также finishing, we produce forgings with unparalleled quality. We support customized forging services, offering comprehensive customization options. Submit your requirements now to get a real-time quote!
- Конкурентная цена
- Доставка по всему миру
- Сертификат ИСО 9001
- IAIF 164949 Certificate
Applications of Forging Parts
Автомобильный
Forging supports the automotive industry by producing the crucial parts for the chassis suspension system, which requires high-strength and lightweight parts for stability and boost performance in intensive racing.
Мотоцикл
The motorcycle industry benefits from forging for its ability to fabricate aluminum components used in aftermarket repair or performance tuning.
Аэрокосмическая промышленность
Components used in aircraft or drones require an excellent strong-to-weight ratio, which can help reduce the fuel consumption and increase the stability of the body in harsh environments.
Materials for Forging Parts
At HDC, we mainly forge aluminum and steel because of their great formability and excellent mechanical properties.
Доступные марки стали:
- 10 Steel (ASTM 1010): Commonly used for sheet metal processing, the internationally recognized name is based on carbon content (e.g., 10 indicates approximately 0.10% carbon).
- 45 Steel (ASTM SAE 1045): The carbon content of SAE 1045 and 45 steel (0.43%~0.50%) is almost identical, with similar performance.
- 40Cr Steel (ASTM AISI 5140): The chromium content is about 0.8%~1.1%, and the corresponding international grades all contain the Cr element.
- Q355B Steel (ASTM A572 Gr.50)
- 35CrMo Steel (ASTM AISI 4130): Molybdenum (Mo) element improves high-temperature performance, and international grades mostly contain Mo
- 42CrMo Steel (ASTM AISI 4140): AISI 4140 is highly matched with the carbon content (0.38%~0.43%) and alloy composition of 42CrMo
HDC has over 10 grades of commonly used steel grades in stock for different applications. We can also provide metals used according to the customer's specifications
Доступные марки нержавеющей стали:
- СУС 304: 304 stainless steel does not contain молибден (Mo), and has good resistance to oxidation corrosion, but the resistance to chloride ion corrosion is weak, so it is not suitable for seawater environment. It has excellent workability and weldability, suitable for processes such as free forging and die forging, and can be used at -196℃~800℃. It is commonly used in food processing equipment, household electrical appliances and building decoration.
- SUS 316L: 316L stainless steel contains 2%~3% Mo, corrosion resistance and higher temperature plasticity is better than 304, suitable for complex forging parts. It's widely used in marine equipment, chemical equipment and medical equipment.
Доступные марки алюминия:
- 6061: 6061 belongs to the 6000 series aluminum alloy, with excellent comprehensive properties and medium strength, suitable for hot forging, and can be further improved by T6 treatment.
- 6082: 6082 has slightly higher strength than 6061, excellent corrosion resistance, and can also be used for hot forging and T6 treatment to enhance strength.
- 6063: Aluminum 6063 has low strength, but excellent formability, and is generally suitable for cold working, where hot forging requires tight temperature control
- 2014 (2A50): 2014 has high strength, but poor corrosion resistance, surface treatment is required,
- 2024 (2A12): 2024 has medium to high strength (tensile strength of about 420MPa), excellent heat resistance and forging properties.
- 7075: 7075 has the highest strength (tensile strength ≥ 570 MPa) among aluminum alloys, but it has poor corrosion resistance. Although it can be forged, it is more difficult.
| Оценки | Forging Adaptability | Forge Temperature |
| 6061 | Высокая | 430℃~480℃ |
| 6082 | Высокая | 420℃~500℃ |
| 6063 | Низкий | 440℃~470℃ |
| 2014 | Середина | 380℃~450℃ |
| 2A12 | Середина | 400℃~460℃ |
| 2A50 | Высокая | 380℃~450℃ |
| 7075 | Низкий | 350℃~430℃ |
Post Process for Forging Parts
HDC not only forges metal parts, but we also have the post-process for forging parts, including термическая обработка а также surface treatment.
Закалка
Polishing is a common post-process that HDC provides for casting products.
Ageing
Polishing is a common post-process that HDC provides for casting products.
Маринование
Polishing is a common post-process that HDC provides for casting products.
Обработка с ЧПУ
For forging parts that require high precision, HDC provides CNC machining for final finishing.
Пескоструйная обработка
Sand blasting bring a matt surface for forging parts while maintaining the dimensional accuracy.
Анодирование
HDC offers colorful anodizing and hard anodizing for forged aluminum parts.
Полировка
Polishing is a common post-process that HDC provides for casting products.
Forging Parts HDC Provides
Обладая более чем 10-летним опытом работы в области ковки, компания HDC поставляет высококачественные поковки тысячам клиентов, в основном из автомобильной и мотоциклетной промышленности.
Why Choose HDC for Forging Parts
Передовое оборудование: HDC has 20 aluminum alloy forging production lines, and the maximum pressure can reach 160T to 4000T. We forge aluminium parts up to a maximum weight of 30 kg. At the same time, we are equipped with an automated pickling line, which can significantly reduce labor costs and increase production speed.
Certified Factory: We have multiple certifications, including IATF 16949:2016, ISO 9001:2018, ISO 14001:2015, and ISO 45001:2018. HDC provides every forging part aligns with
Строгий контроль качества: With the help of coordinate measuring machines (CMMs), spectrometers, tensile testing machines, hardness testers, profilometers а также fluorescence penetration testing lines, we comprehensively inspect every detail of forgings from raw materials to finished products.
Комплексное решение: HDC handles the full process of manufacturing forging parts, from design, mold machining, forging, heat treatment, surface treatment, to performance testing, all processes can be done at HDC, helping to save your procurement cost.
Конкурентная цена: Thanks to our automated aluminum forging production line, HDC can greatly reduce labor costs. At the same time, our team of professional engineers can continuously optimize the processing technology, reduce production costs, and provide more competitive prices in large-scale production
Custom Forging Parts Process
1. Design and Mold Making
We design the mold according to the customer’s drawings or samples, then manufacture the mold with our in-house CNC machining center.
2. Forging Forming
HDC cuts the material and heats it to a proper temperature, then presses the blank into the mold cavity to obtain a precise shape.
3. Heat Treatment
After forging, we perform heat treatments such as annealing, quenching, and aging to eliminate stress and enhance strength.
4. Machining (Optional)
HDC employs CNC machining to correct dimensional inaccuracies from forging and heat treatment, machine precise features like threads, and ensure a smooth base for surface treatments.
5. Surface Treatment
According to requirements, HDC provides finishing treatments such as pickling, sandblasting, and anodizing to enhance the durability and aesthetics of forgings.
6. Inspect and Package
After all manufacturing processes, we inspect the product with CMM and ultrasonic flaw detection, ensuring there are no internal defects.
Подробнее о HDC
| Оборудование | Количество | |
|---|---|---|
| Ковка | Электрический винтовой пресс (160Т-4000Т) | 22 |
| Ковочный пресс (160T-1000T) | 12 | |
| Пробивной пресс | 50 | |
| Ковка рулонов | 1 | |
| Термическая обработка и Обработка поверхности | Закалочная печь | 1 |
| Печь старения | 2 | |
| Линия травления | 2 | |
| Линия полировки | 2 | |
| Линия пескоструйной обработки | 3 | |
| Обработка | Трехкоординатный обрабатывающий центр | 20 |
| Четырехкоординатный обрабатывающий центр | 23 | |
| Центр сверления и фрезерования | 6 | |
| Сверлильный станок | 26 | |
| Хонинговальный станок | 2 | |
| Ультразвуковая очистка | 2 | |
| Протяжной станок | 1 | |
| Испытательное оборудование | Координатно-измерительная машина (КИМ) | 1 |
| Спектрометр | 1 | |
| Машина для испытания материалов на растяжение | 2 | |
| Твердомер | 4 | |
| Профилометр | 1 | |
| Линия флуоресцентного проникающего контроля | 1 |
Индивидуализация продукции с простой сметой!
Yes, we have 20 forging production lines, which can handle over 10 tons of forging parts a day.
Yes, we have 4-axis CNC machining centers in-house that can make any close die forging molds.
Yes, close die forging needs to make a mold first, so there is an MOQ. The specific MOQ can be negotiated when you place the order.
Безусловно, конкретная скидка определяется в зависимости от количества.
Да, все клиенты могут посетить наш завод. Пожалуйста, свяжитесь с нами заранее, чтобы договориться о встрече.
