Precision Custom Aluminum Casting Service Transform your designs into precision...
Custom Die Casting Service, Global Trusted OEM Factory
One-stop die casting parts customization service, from mold design, quality control, to final finishes. Contact us and get an instant quote today.
• One-Stop Solution
• Competitive Price
• ISO Certified
Global Clients Served
300
+
Years of Experience
15
+
Countries Delivered
50
+
mm Near Net Shape
0.1
Die Casting Services
HDC offers both low-pressure and high-pressure die casting for different product requirements
Low-Pressure Die Casting (LPDC)
- Pressure range: 0.3 – 1 bar
- Complex thin-wall molding capabilities
- Smooth metal filling, very low porosity
- Near-net shape, mechanical properties close to forgings
Learn More
High-Pressure Die Casting (HPDC)
- Pressure range: 150 bar – 1500+ bar
- Excellent thin-wall and fine-feature forming capability
- Extremely high cycle speed, mass production
- High surface finish, outstanding dimensional accuracy
Learn More
Mold Design and Fabrication
- 10 experienced engineers, capable of designing and optimizing die casting molds.
- Complex geometry and thin wall structure are achievable
- Manufacturing molds in our factory with advanced 4 axis and 5 axis CNC machines.
Learn More
Materials & Surface Treatment
Customize any die casting parts with our comprehensive materials and surface treatment options
Die Casting Materials
Surface Treatment
Electroplating
Zinc, chrome, and nickel plating for better corrosion resistance
Sand/Bead Blasting
Remove burrs and surface defects, creating a matte texture
Anodizing
Mainly used for aluminum castings, hard anodizing available
Painting
Spray paint and powder coating for a durable finish
Have Different Material or Finish Needs?
Relying on the Institute of Metal Research, Chinese Academy of Sciences, HDC provides you with the best solutions in casting process, material analysis and configuration, heat treatment technology, etc
Industry We Serve
One-stop custom die casting solutions, tailored for different industries
-
Automotive
Die casting can efficiently produce automotive engine housings, transmission components, body structural parts and chassis parts to achieve lightweight and complex structures. -
Electronics
Die-casting and manufacturing precision mobile phone/computer shells, middle frames, internal brackets and radiators to meet the needs of lightweight, high strength and electromagnetic shielding. -
Home Appliances
Die casting is used to produce durable shells, internal structural supports, and critical transmission components for home appliances such as air conditioners, refrigerators, washing machines, ensuring strength and dimensional accuracy. -
Communication
Die-casting large-scale manufacturing of heat dissipation shells, shielding covers and structural frames for communication equipment (base stations, routers, switches) to ensure good heat dissipation, stability and electromagnetic compatibility. -
Energy
Die-casting is used in the production of photovoltaic inverter shells, new energy vehicle charging pile components, motor shells and energy storage equipment structural parts and other application scenarios that require high protection level and excellent heat dissipation.
Die Casting Quality Control
As a certified manufacturer, we employ strict quality control from the material, processing, to the final products, making sure every part meets your quality requirements.
We are certified by:
✓ AS9100
✓ ISO 14001:2015
✓ ISO 9001:2015
Rigorous Raw Material Verification
Ensuring certified alloys meet strict specifications before melting.
In-Process Monitoring
Continuously controlling critical parameters during every casting cycle.
Dimensional & Testing
Utilizing CMM and X-ray for precise measurements and defect detection.
Comprehensive Final Inspection
Validating every part against customer requirements before shipment.
Why Choose HDC
Over 10 years of casting excellence delivering superior components worldwide
One-Stop Solution
- Capable of mold design and optimization
- In-house mold manufacturing and testing
- Custom material and finishes are available
- Support from design, fabrication, to shipping
Advanced Equipment
- Latest die casting machine from 400 to 3,500 tons, large parts are achievable
- CMM(Coordinate Measuring Machine)
- Tensile strength and hardness tester
Global Service
- Multi-language technical support
- Compile with international quality standards
- Air, sea, rail, and express
- T/T, L/C,D/P, and Paypal supported
Competitive price
- Mature supply chain, get high quality material with lower cost
- Take advantage of large-scale production
- Continuously optimize production processes
Custom Service Workflow
Our streamlined custom die casting parts process guides you from initial consultation to final delivery
1. Request a Quote
Provide drawings or samples, our engineers will provide you with professional technical solutions and quotations within 24 hours
2. Solution Confirmation
Confirm the technical scheme, material specifications, surface treatment requirements, sign the contract and arrange the production
3. Mold Manufacturing
Professional mold design and manufacturing, using high-quality mold steel to ensure mold accuracy and service life
4. Sample Confirmation
Provide samples for quality and function testing before mass production, ensure the product quality meets your requirements
5. Production
Large-scale production, strict quality control, regular progress reporting to ensure on-time delivery
6. Inspection and delivery
Full quality inspection, packaging and delivery, provide complete quality report and certificate of conformity
More About HDC
Check our certifications and equipment list to get more information about HDC
| Equipment | Specifications | Quantity |
|---|---|---|
| Melting Furnaces | – | 6 |
| Cold Chamber Machines | 400T – 3,500T | 11 |
| Hot Chamber Machines | 50T – 800T | 6 |
| CNC Machining Centers | 3/4/5-Axis | 10 |
| Trimming Presses | – | 6 |
| Shot Blasters | – | 5 |
| CMM Machines | – | 2 |
| X-ray Inspectors | – | 2 |
| Spectrometers | OES Type | 2 |
| Heat Treatment Lines | – | 1 |
Material Comparison Table
A comprehensive comparison table for the four types of commonly used alloys, helps you make a wise choice when choosing a material
| Evaluation Dimension | Aluminum Alloy | Zinc Alloy | Magnesium Alloy | Copper Alloy |
|---|---|---|---|---|
| Density (g/cm³) | 2.7 | 6.6 | 1.8 | 8.9 |
| Melting Point (°C) | 580-650 | 385-400 | 600-650 | 900-1100 |
| Fluidity | (Excellent) | (Exceptional) | (Good) | (Poor) |
| Mold Life (k shots) | 150-300k | 500-1000k+ | 100-200k | <5k (Extremely Low) |
| Tensile Strength (MPa) | 220-320 (ADC12/A380) | 280-330 (Zamak 5) | 230-280 (AZ91D) | 350-450 (Silicon Brass) |
| Ductility | (3-5%) | (10-15%) | (6-10%) | (8-12%) |
| Corrosion Resistance | Moderate (requires anodizing) | Poor (avoid acidic environments) | Very Poor (mandatory surface treatment) | Excellent (inherent) |
| Machinability | (Easy machining) | (Exceptional) | (Good) | (Rapid tool wear) |
| Cost Index | 1.0 (Baseline) | 1.2 (material + mold) | 2.5 (material + protection) | 5.0+ (material + mold loss) |
| Min. Wall Thickness (mm) | 0.8-1.5 | 0.5-1.0 | 1.0-1.5 | ≥3.0 |
| Surface Treatment Compatibility | Anodizing/Spraying/Plating | Plating/Spraying (Optimal) | Micro-arc oxidation/Spraying | Passivation/Plating (difficult) |
What is Die Casting
Die casting involves using pressure to push the molten metal into the cavity of a mold made of metal. Then the metal fills the cavity, cools down, and forms a duplicate of this cavity, which is made according to the final part that is desired. This manufacturing process creates highly accurate, detailed metal parts with excellent surface finishes and dimensional consistency.
Types of Die Casting
Die casting can be categorized based on two aspects. The first aspect is how the metal is injected into the mold:
- Hot Chamber Die Casting(Gooseneck Casting): Dip the gooseneck tube directly into the molten metal, and direct injection through hydraulic cylinders.
- Cold Chamber Die Casting: The molten metal is scooped into the injection chamber by a manual/robotic arm, and the piston pushes the metal horizontally for injection
The second aspect is the metal injection pressure:
- Low Pressure Die Casting (LPDC): 0.01~0.1 MPa
- High Pressure Die Casting (HPDC): 40~150 MPa
graph TD
A[Metal Type] -->|Zinc/Magnesium Alloy| B[Part Weight < 500g?]
A -->|Aluminum/Copper Alloy| C[Cold Chamber]
B -->|Yes| D[Hot Chamber]
B -->|No| E[Cold Chamber]
C --> F[Structural Requirements]
F -->|Thin Wall <2mm / Complex| G[HPDC]
F -->|Thick Wall >5mm / Heat Treatable| H[Ultra-High Pressure]
F -->|High Sealing >95% / Low Stress| I[LPDC]
classDef hot fill:#FF6B6B,stroke:#333,stroke-width:2px,color:#fff;
classDef cold fill:#4ECDC4,stroke:#333,stroke-width:2px,color:#fff;
classDef hpd fill:#1DD1A1,stroke:#333,stroke-width:2px,color:#fff;
classDef ultra fill:#FF9F43,stroke:#333,stroke-width:2px,color:#fff;
classDef low fill:#5F27CD,stroke:#333,stroke-width:2px,color:#fff;
class D hot;
class E cold;
class C cold;
class G hpd;
class H ultra;
class I low;
How to Choose Die Casting
If you’re not a die casting professional, choosing the right casting method can be confusing. As a professional die casting factory, we know what is holding you back, and it’s our responsibility to offer assistance.
The main consideration when choosing the right die casting methods lies in three points:
- Material Type
- Parts Size and Weight
- Structure Requirements
Here’s a clear selection flow we made, and you can quickly figure out the best process for your custom die casting project by following it.
FAQ
Get answers to frequently asked questions about people seeking to collaborate with HDC for custom die-casting parts
Yes, with our professional engineers and in-house 4-axis and 5-axis CNC machines, we can design and manufacture die casting molds for any application.
Yes, depending on the design complexity and fabrication difficulty, a mold can cost from hundreds to thousands of dollars. We need drawings or samples to evaluate the mold fee.
Yes. An MOQ is needed, but the specific quantity can be different from tens to thousands. Please contact us and provide details so we can give you a concrete number.
Yes, we source raw material from the best supplier in China, and every batch comes with certification. We can also test chemical composition and crucial physical properties with our advanced testing equipment.
Of course, it's a standard procedure to provide prototypes for quality approval and function verification.
For more information, please click this link for details.
Get a Today
Get a quick quote by filling out this form. Our sales team will get back to you within 24 hours.
Request Free Quote
Related Resources
Stainless Steel Investment Casting Service
Home Unmatched Quality, Tailored to Your Needs High-Precision Stainless Steel...
Steel Casting Parts
Precision Steel Casting Parts Supplier Casting is an essential manufacturing...
Inconel: Composition, Properties, Disadvantages, and
The Inconels are a kind of nickel-chromium alloys of superalloys...
Investment Casting Parts
Investment Casting Metal Parts Manufacturer Casting is a versatile metal...