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Precision Components for Extreme Environments

Aerospace-Grade Nickel Alloy Solutions

We specialize in machining high-performance nickel alloys (Inconel®, Hastelloy®, Monel®) for aerospace, chemical processing, and energy applications. 

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Why Choose Nickel Alloy

Extreme Temperature Resistance

✅Retains 80% tensile strength at 700°C (vs. 40% for stainless steel 316).

Perfect for: Jet engine combustors, Industrial furnace components

Unmatched Corrosion Resistance

Withstands sulfuric acid (up to 95°C), seawater, and chloride-rich environments.

Perfect for: Offshore oil & gas valves, Chemical processing reactors

Long-Term Cost Efficiency

8–10x longer than carbon steel in abrasive/oxidizing conditions.

✅Perfect for: Geothermal turbine blades, Petrochemical piping

what are nickel alloys

Why Partner With Us

Precision-Centric Investment Casting

✅Achieve ±0.1mm casting accuracy

✅X-ray porosity testing + CMM for critical dimensions

Nickel Alloy-Specific Expertise

✅Exclusive focus on nickel alloys – Inconel®, Hastelloy®, Monel®.

✅Electropolishing (Ra 0.8μm) for aerospace-grade density.

Sustainable Manufacturing Practices

✅Closed-loop ceramic shell recycling reduces material waste.

✅Perfect for clients requiring ESG-compliant supply chains.

Co-Engineering Support

Free DFM analysis to optimize casting geometry and reduce post-processing costs.

✅Developing next-gen nickel alloy components.

Industry-Proven Solutions

Aerospace: Cast turbine blades, combustor liners

Energy: Pump impellers for sour gas processing.

Risk-Free Commitment

✅Free recasting for material/process-related flaws.

✅Commit to Product Quality and customer satisfaction.

Nickel Alloy Selection Guide

Explore Our Most Reliable Nickel Alloys

Nickel alloys are the backbone of mission-critical systems across aerospace, energy, and chemical industries.
Uncompromising High-Temperature Performance
Tailored Corrosion Resistance
Casting Precision

Contact us for application-specific guidance.

Inconel 713LC

CompositionNi (base), 12% Cr, 4.5% Mo, 2% Nb, 6% Al, 1% Ti
Density8.0 g/cm³
Melting Point1350–1400°C
Tensile Strength950 MPa (RT) / 620 MPa (870°C)
Corrosion ResistanceExcellent oxidation resistance (up to 980°C), resists hot salt corrosion
Recommended ProcessesVacuum investment casting + HIP (Hot Isostatic Pressing)
AvoidArc welding (cracking risk), prolonged exposure to acidic chlorides
ApplicationsGas turbine blades, rocket nozzles, high-temperature fasteners
Key AdvantageOptimized for creep resistance in aerospace engines

Inconel 718

CompositionNi (50-55%), Cr (17-21%), Nb (4.75-5.5%), Mo (2.8-3.3%), Ti (0.65-1.15%)
Density8.19 g/cm³
Melting Point1260–1336°C
Tensile Strength1240 MPa (RT) / 690 MPa (650°C)
Corrosion ResistanceGood resistance to chloride stress corrosion, moderate oxidation (up to 700°C)
Recommended ProcessesVacuum casting + age hardening (720°C for 8 hrs)
AvoidProlonged exposure above 650°C (phase instability)
ApplicationsJet engine components, oilfield drill collars, cryogenic storage systems
Key AdvantageHigh strength-to-weight ratio for aerospace & subsea applications

Hastelloy X

CompositionNi (base), 22% Cr, 18% Fe, 9% Mo, 1.5% Co, 0.6% W
Density8.22 g/cm³
Melting Point1290–1355°C
Tensile Strength760 MPa (RT) / 480 MPa (870°C)
Corrosion ResistanceSuperior oxidation resistance (up to 1200°C), resists sulfidation/carburization
Recommended ProcessesPrecision investment casting + electropolishing (Ra <0.8μm)
AvoidReducing acids (e.g., HCl), non-vacuum casting environments
ApplicationsIndustrial furnace radiant tubes, chemical reactor liners, heat treatment fixtures
Key AdvantageBest-in-class oxidation resistance for extreme heat applications

Monel 400

CompositionNi (63-70%), Cu (28-34%), Fe (≤2.5%), Mn (≤2.0%)
Density8.8 g/cm³
Melting Point1300–1350°C
Tensile Strength550 MPa (RT) / 380 MPa (400°C)
Corrosion ResistanceResists seawater, HF, and alkalis. Poor in oxidizing acids (e.g., HNO₃)
Recommended ProcessesInvestment casting + solution annealing (870°C water quenching)
AvoidHigh-temperature sulfide environments (sulfidation risk)
ApplicationsMarine pump valves, chemical storage tanks, nuclear fuel handling tools
Key AdvantageCost-effective Ni-Cu alloy for marine corrosion resistance

Nickel Alloy Investment Casting Expertise

Precision-Cast Components for Extreme Environments.

Our Investment Casting Capabilities

Dimensional Accuracy

±0.25mm for 100mm dimension

Max Casting Size
500×500×500mm (L×W×H)

Wall Thickness
1.5–50mm (standard) / 0.8mm (thin-wall with vacuum assist)

Surface Finish

As-cast: Ra 6.3–12.5μm

Post-Casting Processes

Electropolishing, Solution Annealing

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Custom Casting Components

Tailored Precision: Elevating Industry Standards with Custom-Engineered Nickel Alloy Parts

FAQ

Addressing Your Queries on Customizing Nickel Alloy Parts with Expertise and Precision

Custom nickel alloy parts are widely used in industries that require materials with high corrosion resistance and temperature stability, such as aerospace, automotive, chemical processing, and energy sectors.

Nickel alloys offer exceptional corrosion resistance, high-temperature strength, and excellent mechanical properties, making them ideal for harsh environments and demanding applications.

HDC employs advanced manufacturing processes, rigorous testing, and quality control measures to ensure that each custom nickel alloy component meets the highest standards of precision and performance.

Yes, our investment casting process allows us to create highly complex and precise shapes in nickel alloys, which are difficult to achieve with other manufacturing techniques.

Lead times can vary based on the complexity and quantity of the order. We work closely with our clients to provide accurate timelines and strive to meet specific scheduling requirements.

Yes, we offer design support to help refine your initial concepts and ensure that the final product is optimized for both performance and manufacturability.

Welcome! Over 60% of clients conduct pre-shipment inspections. Video audits also available.

Free recasting with expedited shipping.

30% deposit, 70% before shipment. PayPal/LC/SWIFT accepted.

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Explore More Materials Offered
by HDC

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